SYD708 high-speed band saw machine is mainly used for cutting aluminium alloy cylinder head and other aluminium alloy casting risers of automobile engine. Because the linear speed of high-speed band saw is 10 times higher than that of ordinary band saw machine, the efficiency of cutting non-ferrous metals such as aluminium and copper is increased about 10 times.
The high-speed bandsaw has the following remarkable characteristics:
1. The linear speed of the saw band and the feed speed of the slide (hydraulic slide or servo feed slide) are set by the program. According to the different structure of the saw cut-off surface, the speed of the saw band and the feed speed of the slide are adjusted to achieve the best match.
2. There are fixed, retractable and reversible tooling platforms to meet the requirements of different sawing processes.
3. The band sawing machine is equipped with automatic tension device, which can set tension strength according to different bands.
4, import spray lubrication system quantitative and accurate spray fully, so that the high-speed running saw belt full cooling and lubrication, to ensure the sawing life.
5. Special precision wear-resistant saw blade guiding device, the upper and lower guiding device space can be adjusted to meet the needs of different space sizes of castings.
Main technical parameters
Serial number | Parameter name | parameter values | Unit |
1 | Machine outline size | 1610X2155X3030 | mm |
2 | Motor power | 15 | Kw |
3 | Sawing length | 6630 | mm |
4 | Saw width | 41 | mm |
5 | Sawband Linear Speed (MAX) | 1640 | mpm |
6 | Sawing time (cylinder head) | 20-60 | sec |
7 | Slide stroke: | 800 | mm |
8 | Total Machine Weight: | 3800 | Kg |
High-Efficiency Cutting High-Speed Band Saw Machine
Industrial manufacturing and metalworking sectors continually demand faster, more precise cutting solutions to maintain competitiveness. Traditional band saws often struggle with high-volume production, variable material hardness, and precision requirements. Industries such as automotive, aerospace, construction, and metal fabrication require equipment capable of delivering consistent, high-quality cuts with minimal downtime. The High-Efficiency Cutting High-Speed Band Saw Machine addresses these challenges, providing a combination of speed, precision, and durability that aligns with modern industrial production standards. Its integration into production lines enhances throughput and reduces labor costs while ensuring dimensional accuracy.
High-speed band saws utilize a continuous blade loop tensioned across wheels and driven by a powerful motor system. Key technologies include:
Variable Blade Speed Control: Allows operators to optimize cutting for different materials, from soft aluminum to hardened steel.
Automated Feeding Mechanisms: Ensures consistent material advancement, reducing operator fatigue and enhancing precision.
Blade Cooling and Lubrication Systems: Maintain cutting performance, extend blade life, and prevent overheating.
Safety Interlocks and Sensors: Protect operators by automatically halting the machine in case of anomalies.
These features collectively improve cutting efficiency, surface quality, and operational safety.
The machine typically consists of:
Heavy-Duty Frame and Base: Constructed from cast iron or reinforced steel to minimize vibration during high-speed cutting.
Precision Wheels and Bearings: Ensure smooth blade movement and maintain blade tension for accurate cuts.
High-Power Drive Motor: Supports continuous cutting at high speeds while handling varying material thicknesses.
Control Panel with Digital Interface: Enables easy adjustment of blade speed, feed rate, and cutting angles.
Durable, wear-resistant materials and precision engineering are essential for maintaining consistent performance under industrial workloads.
Several variables influence the performance of a high-speed band saw:
Blade Selection: Tooth geometry, pitch, and material affect cutting efficiency and surface finish.
Feed Rate and Speed: Optimized for the specific material to prevent blade wear and overheating.
Material Properties: Hardness, thickness, and surface finish impact cutting performance.
Alignment and Tension: Proper setup ensures accurate cuts and reduces vibration-induced defects.
Regular maintenance, including blade replacement and lubrication, is crucial to maintain optimal performance.
Choosing a reliable supplier ensures long-term operational efficiency. Considerations include:
Track record of industrial band saw manufacturing.
Availability of customizable configurations for different production needs.
Quality of materials and precision in manufacturing.
Technical support, spare parts availability, and after-sales service.
Compliance with safety and environmental standards.
A well-chosen supplier can provide tailored solutions to integrate the saw into existing workflows seamlessly.
Operators often encounter challenges such as:
Inconsistent Cuts: Resulting from incorrect blade selection or setup.
Excessive Blade Wear: Caused by improper feed rate or material incompatibility.
Downtime for Maintenance: Leading to reduced productivity.
Safety Risks: From high-speed moving parts and material handling.
These challenges can be mitigated through proper training, automation, and preventive maintenance programs.
High-speed band saws are employed across a range of industries:
Automotive Manufacturing: Cutting steel, aluminum, and alloy components for chassis, engines, and structural parts.
Metal Fabrication Workshops: High-precision cutting of pipes, beams, and sheet metal.
Aerospace Components: Producing lightweight aluminum and titanium parts with exact tolerances.
Construction Equipment Production: Handling large profiles and reinforced materials efficiently.
Integration into automated production lines enables high-volume operations with consistent quality.
The industrial cutting sector is moving toward increased automation, precision, and efficiency. Emerging trends include:
CNC-Integrated Band Saws: Allowing programmable cutting patterns for complex geometries.
Smart Monitoring Systems: Real-time feedback on blade wear, vibration, and cutting efficiency.
Energy-Efficient Drives: Reducing power consumption without compromising performance.
Enhanced Safety Features: Advanced sensors and interlocks to protect operators and prevent downtime.
Future developments are likely to focus on full integration with Industry 4.0 environments, adaptive cutting systems, and remote monitoring capabilities, ensuring high-speed band saws remain central to modern industrial workflows.
Can the machine cut hardened steel?
Yes, with the appropriate blade and speed settings, it can efficiently cut various metals, including hardened steel.
Is the machine suitable for high-volume production?
Absolutely. Its automated feeding and high-speed cutting capabilities make it ideal for large-scale operations.
How is operator safety ensured?
Safety interlocks, sensors, and protective covers minimize risks during operation.
The High-Efficiency Cutting High-Speed Band Saw Machine provides industrial operations with reliable, precise, and efficient cutting capabilities, enhancing productivity while maintaining high-quality standards across diverse applications.
We sincerely invite our distinguished guest from anywhere in the world to work with us under the same interest .
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