Industrial Hydraulic Tilting Metal Mould Gravity Casting Machine The Industrial Hydraulic Tilting Metal Mould Gravity Casting Machine is a highly efficient and precise casting system designed for producing high-quality metal components using gravity casting technology. This machine is widely used in industries such as automotive, aerospace, and manufacturing, where precision and repeatability are critical. Key Features 1. Hydraulic Tilting Mechanism The machine incorporates a robust hydraulic system that enables smooth and controlled tilting of the metal mould. This ensures uniform filling of molten metal into the mould cavity, minimizing turbulence and reducing defects such as porosity and inclusions. The tilting angle can be precisely adjusted to suit different casting requirements. 2. Metal Mould (Permanent Mould) Design Unlike sand casting, this machine uses durable metal moulds (typically made of steel or cast iron) that can withstand high temperatures and repeated use. The moulds are precision-machined to ensure dimensional accuracy and excellent surface finish of the cast parts. 3. Gravity Casting Process The casting process relies on gravity to fill the mould with molten metal, eliminating the need for high-pressure injection. This results in a more controlled solidification process, reducing internal stresses and improving mechanical properties of the castings. 4. Automation and Control System The machine is equipped with an advanced PLC (Programmable Logic Controller) system for automated operation. Parameters such as tilting speed, pouring time, and cooling duration can be precisely controlled, ensuring consistent production quality. 5. High Efficiency and Productivity With quick mould clamping and tilting mechanisms, the machine significantly reduces cycle times compared to traditional casting methods. This makes it ideal for medium to high-volume production runs. 6. Safety and Reliability Safety features such as hydraulic pressure monitoring, emergency stop functions, and thermal protection ensure safe operation. The robust construction of the machine guarantees long-term durability even in demanding industrial environments. Applications This machine is suitable for casting a wide range of non-ferrous metals, including aluminum, zinc, and copper alloys. Common applications include: - Automotive parts (engine components, wheels, brackets) - Aerospace components (structural parts, housings) - Industrial machinery parts (pump bodies, valve bodies) Advantages - High Precision: Produces castings with tight tolerances and excellent surface quality. - Cost-Effective: Reduced material waste and longer mould life lower operational costs. - Versatile: Adaptable to various mould designs and casting requirements. - Environmentally Friendly: Minimal emissions compared to other casting methods. In summary, the Industrial Hydraulic Tilting Metal Mould Gravity Casting Machine is a reliable and efficient solution for producing high-integrity metal castings with superior mechanical properties and dimensional accuracy. Its advanced automation, safety features, and productivity make it a preferred choice for modern foundries and manufacturing facilities.